How to Fix Your Outdoor Gear

By Molly Herber

Sep 5, 2017

Repairing ripped wind pants
Photo by Molly Herber

Fortunately, fixing gear isn’t complicated, as long as you have a few of the right tools. We do it on NOLS courses all the time (since no one wants to sleep in a holey tent or walk around with ripped pants for a month).

The longer or more remote your trip is, the more important it is for you to know how to fix your gear and to carry an adequate repair kit—especially for things like touchy stoves, rips in your clothing, and holes in your shelter. When there’s a rip in your tent, you don’t want to be scrambling to fix the hole while the mosquitos enjoy an easy entrance to your haven.

There’s an additional benefit, too. Keeping a piece of gear in use creates less waste in the world—it’s a really tangible way for you to impact the environment positively.

Here are fixes for some of the common gear malfunctions our instructors see on courses that’ll make your next trip run a little smoother.

Ripped Pants

For rips in your clothes, you can simply fix the tear with a needle and thread. Patches you can find at gear stores work well, too. Instructor Steve Robitshek says “Knowing how to sew and use a Speedy Stitcher has saved a me a great deal of duct tape use.”

For waterproof clothing, like rain gear, in addition to sewing, apply a thin layer of Seam Grip to both sides of the rip to keep it waterproof.

Broken Tent Zipper Pull

Tent zipper repair
Photo by Oscar Faust.

Tent zippers are easy to break, but luckily it’s an easy thing to prevent. Before we get into repairs, here are three ways you can prevent your tent zipper from breaking:

  • Clip, then zip. Many tents have a clip or buckle at the bottom of the zipper—when you’re closing the tent, clip it before you zip to put less tension on the zipper. When you’re opening the tent, unzip first, then unclip the buckle.
  • Zip slowly. When opening and closing the tent, take your time. That way if you catch any material in the zipper, you can pull it out easily.
  • Stay clean. Keep zippers clean so there isn’t any debris to throw off the zipper’s alignment. Usually, shaking out the tent before packing it will do. When you’re home, you can wash a zipper with a washcloth and soapy water or put the whole tent in a washing machine using the gentlest setting (unless the tent manufacturer says otherwise!).

To replace a broken zipper pull, you’ll need a set of pliers and a pull that matches the size of your tent and the zipper chain (find extra zipper pulls in a tent repair kit). Remove the fabric or metal stopper at the bottom of the zipper, slide off the broken pull, slide on the new one, and replace the stopper. (Get a more detailed look at the repair process here.)

Ripped rain fly

Repair Tent Rain Fly
Photo by Will Harrison

Your tent’s rain fly can get ripped by a strong wind or a careless trekking pole. A handy fix that lasts a while is a simple patch, either from the manufacturer or even from your sleeping pad’s repair kit, if you use an inflatable pad.

Make your patch more effective by cleaning the surface of your rain fly before applying the patch and rolling a hot water bottle over the patch as you apply it. Many NOLS instructors will also brush the edges of the patch with something like Sil-Net, Seam Grip, or repair tape on the inside and outside of the fly. (If you add something like Seam Grip or Sil-Net, make sure it’s compatible with the material of your tent—Seam Grip, for example, works well for many materials, but comes off silicone-coated material.)

Why not just use duct tape? Duct tape works as a short-term fix, but over time it damages the material of the fly, leaving a gooey mess when it peels off.

“Broken” Camp Stove

Whisperlite Stove Repair
Photo courtesy of Alex Chang - Cornell Leadership Expedition.

One of the most common questions students asked instructors on my last course was not about the wildflowers or the glacier-carved granite of the Wind River Range but rather, “Can you help us with our stove?”

The stoves NOLS primarily uses are liquid-fuel burning Whisperlite stoves. You know these stoves aren’t working properly if you don’t hear a strong, steady roar, or if the flames sputter and burn yellow rather than blue.

There are two easy fixes for these problems. First, make sure the stove is adequately pumped. Most of the time, that weak yellow flame comes from a lack of pressure, and pumping the stove (a lot) will address that.

If pumping doesn’t work, shake the stove vigorously. It’s unsophisticated, but clears out anything that might be blocking the fuel line (these stoves have a built-in shaker needle that helps poke built-up carbon out of the jet).

*Bonus: Food Repair

Spice Kit
Photo by Molly Herber

Also known as the spice kit, your “food repair kit” may be one of your best friends on the trail. Whether you’re doing bulk rationing or making your own lightweight meals, adding some spices or packing your favorite hot sauce can fix a boring meal into something delicious. Do not underestimate the power of salt and pepper.

Now that you know how to fix gear, learn to use it—find your NOLS expedition here.

Written By

Molly Herber

Molly is a NOLS instructor and writer. She loves the smell of her backpack and does her best writing before 7:00 am. When she's not scouting the next post for the NOLS Blog, she's running and climbing on rocks in Wyoming. Follow her on Instagram @mgherber

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